Europa #435 G-RODO Build Journal - list of photo pages

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29mm spacers for aligning rudder pedalsflap cross-tube guide fittedprofiling tailplane
35mm film can spray gunflap hinge arrangementsprop drive dowels safety-wired
3D Mouldings label in bonding areaFlap hinge clampprop stored in garage
90mm spacer block for rudder pedal shaft alignmentFlap hinge plate alignment toolspropeller brush bracket check
A bad layupFlap hinge plates FL1 FL2 FL3Propeller delivery
abrader for edges of glazingflap pushrod clearance improvedpulley mount trial
Abrading for BID under FL18sflap pushrod clearance problempulling comm antenna coax through
abrading for flap slot repairflap pushrod hole in tunnel bulkheadRadiator fitted
abrasion hazards to C04 water hoseFlap root extension inner layupsradiator to oil cooler gaps not sealed
abrasion protection for C04 water hoseFlap root extension outer layupsRadio and intercom
abrasion protection for C04 water hoseflap slot access from insideradio panel instruments trial fit
Access hole in cockpit module tunnelflap slot damage insideradio panel populated
Access hole positions transferred insideflaps stored in cockpitradio panel trial fit
access panel and support rib layupsFlettner strips bonded to tabsradio panel water-jet cut
Adapting fuel filter for MAP sensorflox channel around compass mount armre-align firewall fuel elbow
adaptor mounting bars on TN21 GPS sourcefloxing vent pipe holesRe-bonding port wing TE
Adding an extra wire to firewall penetrationFlying but not in a Europare-doing spar hole layups
Adjusting card template for fuel filler coverFoam supports carved to fit under footwell floorsre-hanging engine
Adjusting height of wing slingformer for sight tube clipreaching into footwell
aft baffleForward socket heater clampRear upper fuselage holes marked
Aft baffle anchor nutsForward wing socket bolts - portrebate around tunnel slot for tie-bar
Aft baffle fuel hose slot changedForward wing socket bolts - starboardRecesses for switch guard nuts
Aft port wing pin socket pad shimmedFuel elbow adjustedrecesses in blue foam seatpads
Aft wing pin socket padsfuel filler cover fittedredundant cylinder shroud
Aft wing socket new hole - portfuel filler trial fittingRedux pre-bond thickness on port wing ribs
aileron balance after paintingFuel gauge sender headRedux spread ready for wing skin bond
aileron balance after painting with dimension linesfuel hose clearance from engine mountRedux surplus after pre-bonding
aileron balance after sanding undersidesfuel hose firewall fitting mockupRedux test piece
aileron balance check after paint removalfuel hose in tunnelRedux test piece broken
aileron balance check after paint removalfuel hose marked for cutting at firewallRedux thickness on starboard rib flanges
aileron balancing after 2nd paintingfuel hose protection on aft baffleregistration mark applied to wing
Aileron drive bolt alignmentfuel hose protection on aft baffle - wrong sizeregulator mounted on firewall
aileron fillingfuel hose routing in tunnelRelease film for wing skin pre-bonding
Aligning flap hinge plates FL1 FL2 FL3fuel hose with clip in tunnelRemoving a bad top-hat layup
alignment fixture for flap cross-tube guidefuel hose, tunnel to firewallRemoving another bad top-hat layup
Alternative filters for MAP sensorfuel hoses all connectedremoving backing from registration mark on wing
alternator and GR6 regulator connexionsfuel hoses with firesleeveremoving engine
alternator cable securedFuel level sensor amplifierremoving engine mount fixings
altimeter comparisonfuel level sensor cover fittedRemoving flap root extension former
altimeter knob shaft extenderFuel level sensor tee-pieceremoving MGL E-3 for firmware update
AN970-3 washers modifiedfuel line from flow sender to unionremoving old connectors from fuel filler
anchor nuts for baffle fixingfuel line union at wheel wellremoving old connectors from fuel filler
anchor nuts for compass armfuel pipe from gascolator to pumpreplacement instrument panel blanking plate
anchor nuts for cooler bafflesfuel pipe from pump to flow senderreplacement trailer gas spring end fittings
applying registration mark to wingfuel pipe to gascolatorResin pump calibration checks
Arbour press ram modificationFuel pipes from tank to selector valveRestrictor hose with firesleeve
assembling door mechanismfuel pressure gauge connectedretract bungee re-fitted
ATR833 comm radio diagnosticsFuel pump and flow sensor wiringretract bungee secured
ATR833 connector wiringFuel pump clearanceRetract down-latch
attaching Belleville washer to spar cupFuel pump hoses with firesleeve re-alignedretract lever fitted
audio sockets fittedfuel return firewall fitting completedretract lever guide plate
audio wires solderedFuel return hose with firesleeveRetract lever holes
audio wires supportedfuel return line in cockpitRetract lever position
Audio wiring supportfuel return restrictorRetract lever slot cut
Audio wiring supportedfuel sight gauge tubing terminationRetract lever slot marking-out
awkward screw on bafflefuel systemrg58 antenna cable service loop
axle bolt lockwireFuel tank adaptorsRig tailplanes
backing stripes for sight gaugefuel tank C adaptor fittedRight-angle adaptor for wing-leveller servo
Bad and good airline connectorsFuel tap cover modifiedright-angle bracket layup cured
baffle clearance at oil tankFuel valve trial assemblyright-angle connector cover for wing leveller servo
baffle clearance from oil hosesfuel ventRivet nut hole repair patch bonded
baffle clearance from oil tank elbowfuel weight sensor scale adjusterRivet nut hole repair patch bonding
baffle clearance from water hoseFuel weight sensor tube attachment 2nd tryRivet nut hole repair patch positioning
baffle edge sealsFuel weight sensor tube attachment failureRivet nuts fitted on starboard door
baffle for gap between radiator and oil coolerfuel weight sensor tubing fittedroll servo connected
baggage bay - first edge layupsfuel weight sensor vent fittedroll servo connector
ball fitting on stbd doorfuel weight sensor vent tubing routeroll servo wires bundled
battery boxfuel weight sensor vent tubing terminationroll servo wires laced
battery box mouldfuel weight sensor wires tidiedRouting out brown foam
battery isolator etc mountedfuse tray cover with legendRowland with hammer
battery strap sewingfuseblock wiringRTV around firewall
Beam balance fine adjusterfuseblocks connectedRTV around firewall
Beavers visitfuseholder studs shortenedrubber parts of rudder shaft seal
bent screwfuselage centreline marksrubbing blocks on tower
BID layup for right-angle bracketsfuselage damage at flap cross-tubeRudder bellcrank split-pins
Bilge paint test on cover platesFuselage dollyrudder cable seal port
blue foam for seat bases and battery box mouldfuselage hard-points for wing pin socketsrudder cable seal starboard
blue foam side stiffenerfuselage in trailerRudder cable turnbuckles installed aft
bonding balsa ring to cowlfuselage level for SmartASS orientationrudder crank firewall relief marking
bonding centre cowl hatch hingefuselage levelling jigrudder deflection 2nd check
Bonding clip for sight gauge tubingFuselage on starboard siderudder deflection first check
bonding clip on fuel weight sensor vent tubeFuselage parked tail end inRudder flange damage
Bonding CS02 and CS03fuselage ready to go into trailerrudder hung on clecos
Bonding CS05 to CS03Fuselage spar hole layupRudder jig for sanding
bonding eyeball ventsFuselage spar hole repairRudder layup
bonding fin tipfuselage top propped upRudder port side filled
bonding Flettner strips to tabsfuselage top upside down in garagerudder pulley access covers
Bonding in FL18sFuselage trim linerudder shaft seal fixings
bonding in flap cross-tube guideFuselage upside-downrudder shaft seal fixings
bonding in port door PerspexFuselage winched out of trailerrudder shaft seal fixings
Bonding in port wing horn boxesgap at bottom of oil coolerrudder shaft seal fixings
bonding lower port footwell conduitgap between cooling duct and cowlrudder shaft seal fixings
Bonding on fuselage top mouldinggap between radiator and oil coolerrudder shaft seal fixings
Bonding pitot/static tubing clipsgap for upper bump stoprudder shaft seal fixings
bonding port door lock reinforcing plategaps in duct around coolersRudder shaft seals fitted
bonding port NACA ductGarden shedRudder starboard side polished
bonding shoot bolt guide in doorgascolator hatch splash mouldingSafesky inflight screen
bonding side stiffenersGel coat drips & runsSafesky opening screen
bonding sight tube top clipGel-coat trial finishsafety screw repair
bonding sight-gauge tubing bush in tunnelGel-coating rudderSagging filler
bonding starboard cockpit conduitgetting ready to fill tailplanesanded through paint on starboard aiieron
bonding starboard cowl hatch hingeGPO Research Station Dollis HillSander for curved parts
bonding starboard NACA ductGPS antenna fittedSanding filler on rudder
Bonding starboard PerspexGPS antenna ground planesanding paint off stbd aileron upper surface
bonding stbd door lock reinforcing plateGPS antennae on instrument modulesanding paint off underside of starboard aileron
bonding studs to underside of tunnelGPS talking to autopilotsanding port aileron underside
bonding TA50 GPS antenna mountGR6 regulator connectorsanding port aileron upper side
bonding TA50 to mountGrommets for wires entering instrument modulesanding through filler on starboard aileron
bonding Tinnerman washerguard marked for closing knobSandvik abrader
bonding upper port footwell conduitHandle for lifting forward end of fuselageSatisfactory Nicopress sleeve
bonding windscreen - speedclampsHartwell latch fitted on centre cowl hatchScrew fouling rudder cable
bonding windscreen - webbing strapHartwell latch fitted on starboard cowl hatchScrew spacers for stiffnuts
bonding wing root fairingsHartwell latch maskedscrewcutting AN840-6D boss
Boring crank arm holeHartwell latch position marked on starboard coverseals around oil hoses
Both wings in garageheadrest hole brown foam routed outseat base foam proposals
Bottom fuselage half upside-downheadrest hole for wiresseat foam re-arrangement
Bowden cable protectionHeadrest wiring for fuel gaugeSeat foam recess for fuel sensor
Bowden cable protectionheadset hooksseat foam trials a
Bowden cable protection on aft baffleheadset socket box wiredseat foam trials b
bracket for fuel line unionheadset socket labelsseat foam trials c
bracket formers from blue foamheadset solder joints supportedsecond SWR plot on NanoVNA
Bracket layups held in placeheating resistors on aileron quick-connect bellcranksServo bellcrank relieved
brake bolt lockwireHeating resistors on wing pin socketsServo cable clips
Brake filler hole coverholder for anchor nutServo link rod fouling
Bridge to hold down tubing clipsHolder for thinning FL11Servo link rod length
broken trailer gas spring end fittinghole for port NACA ductServo mount bolts safetied
brown foam cover for tie-bar tunnel slothole for starboard NACA ductSetup for first aileron hinge hole
brushes retracted for protectionhole for stbd ball fittingsewing machine more transit damage
BT Research Labs Martlesham Heathhole in stick base socket for wiressewing machine spool pin bracket unbent
Bulkhead location on fuselage top mouldingHole too bigsewing machine spool pins re-fitted
bush for Dremel cutoff wheelholes for audio socketssewing machine spool pins repaired
bush on bottom of sight gaugeHoles in the wing skinsewing machine thread guide repaired
Bush on fuel weight sensor tubingHorn-box recess enlargedsewing machine transit damage
C04 fitted to radiatorHose braid flaringshaping door handles
C04 water hose and air filter foulinghose cut for fitting endshaping hook on door lock hook plate stack
C05 fitted to radiatorhose end assembledshelf cut out
C05 fitting to radiatorhose end damageshoot bolt alignment
C05 TEE to carbhose fitted to oil catch canshoot bolt guides bonded
cable clamp on gearboxhose fitted to socketshoot bolt guides in door frame
camera hood for NanoVNAhose insertion checkshort turnbuckle
camera mount test brackethose to fuel pump trial fitshortening FL15 cross-tube
camera mount testinghose to fuel pump trial fitside baffles for oil cooler
carburettor Bowden cable fittingshub and brake lockwireside of duct straightened
carburettor heat hose routeICAO address on TRX-2000sight gauge backing stripes fitted
card template for aft baffleInitial fit of fuselage top mouldingsight tube clip layup
card template for aft baffle unfoldedinitial SWR checks across bandsight tube top clip
Card template for fuel filler coverInner door handles markedsilicon sealer on comm radio antenna connexions
Carving flap root extension formerinner skin flap slot repairSleeve through thigh locker
Carving flap root extension formerInside starboard Perspex bondingSling for fuselage top moulding
Carving flap root extension formerInstalling carb heat pipingslot for fuel hose on aft baffle
carving foam for starboard seat recessinstalling shoot-bolt stop fairingsslot in aft baffle for C04 water hose
Chamfer for tailwheel arm mountinstalling starboard shoot-bolt stopslot in aft baffle for C04 water hose
check tailplane torque tube levelInstrument module brackets.slot in aft baffle for C04 water hose
Check where to cut C05 water hoseInstrument module cutout for radio panelslot in port baffle for CHT wire
check XTW06 lineup for XTW15 bondingInstrument module fixing screwsSmall cockpit conduit port side
Checking CS05 centre distanceInstrument module fixing screws obstructedSmall data plates
checking hinge fit on starboard cowl hatchinstrument module inner flangeSmartASS box fitted
checking hose lengths into cooling ductinstrument module ventilation holessoft sanding block
Choke lettering trialinstrument panels black anodizedsolder sleeve on fuel pressure gauge cable
Choke T-handle letteringInstrument sub-panelSpacer for oil tank bracket fixing
Cinch terminal strip fittediPhone 6S mounted with Runway HDspacing fuel hose from engine mount
Cinch terminal strip wiredIpswich airportspanner jammed on firewall fuel elbow
Cleco sternpost in placejig for thinning blue foamSpar - bellcrank clearance
CLIP000 hose clip too largejoining baffle partsspar guides
clips retaining wires to fuel pump and flow sensorKeeping rudder pedals at neutralspar hole layups removed
clips securing brake linekink in fin splash mouldingSpiral wrap wire protector
CO detector fittedKit partsSplash layup temporary bonding
CO detector mount bondingKnob on starboard guard plateSplash moulding for top of containment bulkhead
CO detector mount check fitKnobs on guard platesSplash moulding on brackets
cockpit camera mountLanding gear mount corrosionspraying blanking plate
cockpit dust & Redux protectionLarge data plateSpraying CS05 torque tubes
Cockpit module bondinglaser etched legendssqueeze door mechanism DL09 spring
Cockpit module pre-bond inspection riglatch test fit on stbd cowl hatchstainless steel firewall fitting problem
Cockpit module spar bush bondinglathe changewheels for threading bushstainless steel firewall patch
Cockpit module trimmed and frettedlayup covering tie-bar tunnel slotstainless steel firewall patch fitted
Cockpit module tunnel edges trimmedlayup filed back to expose Belleville washerstall warner hollow in starboard seat foam
cockpit port side conduitlayup for internal-corner conduit clipsstarboard aft baffle fitting
cockpit side conduit bendinglayup on aft face of baggage bay bulkheadstarboard baffle fitting
comm antenna bottom half fittedlayup on aft face of baggage bay bulkhead with peel-plystarboard baffle forward bend
comm antenna top half fittedLeftover Redux from starboard Perspex bondingstarboard CHT wire in baffle slot
compass arm aft bushesleftover wire labelsStarboard conduits filled
compass arm forward busheslevel fuselagestarboard cowl hatch cover hinged
compass mount arm filledLevelling fuselagestarboard cowl hatch cover hinged
conduit for VHF comms antenna cableLG02 propped up to check cable clearanceStarboard door lock access hole
conduit hole in rear bulkheadLG02A profilingstarboard door lock access hole cover
conduit on baggage-bay roofline out jack socket on headset boxstarboard door lock fitted
Conduit sleeves and tube clipsline out socket labelstarboard door lock hook plate assembly
confirming correct connectors for fuel fillerLocations for traffic monitor dipolesstarboard door lock test fitting
Containment bulkhead clearancelower cowl alignment guideStarboard footwell conduit
Containment bulkhead sides bowedlower firewall panel fittedStarboard inner door handle crank and knob
cooling duct bentLumps on wing top skinstarboard outrigger fitted
cooling duct final fittingM6 ring terminals enlarged to M8Starboard Perspex bonded
cooling duct fittedmachining door lock hook plate stackstarboard rudder crank and spring fitted
cooling duct marked for 2nd trimmachining vacuum adaptorstarboard shoot-bolt stop installed
cooling duct with first fit of sealsmagneto lead feedthroughStarboard strobe cable secured
cooling fanMagneto switch terminationsStarboard strobe cable to PSU
Cooling fan fittedMain and sub-panel powered upstarboard W19, W20 assembly
copper tape cut for comm radio antennamain instrument panel fittedstarboard W21 assembly
corners sewn on first cushion covermain panel pitot-static connexionsStarboard wing conduit tryout
cowl access holes cutMaking clips for stall-warner tubeStarboard wing on car roof bars
cowl anchor nut re-positionedmaking compass mounting armstarter cable bush
cowl and propeller test assemblyMaking composite conduit clipsstarter cable bush manufacture
cowl assembled with clecosmaking cowl spacer ringstarter cable bush threading
Cowl first assemblymaking cowl spacer ringStarter wiring in baffle location
cowl first trial fit on fuselagemaking cowl spacer ringstbd ball fitting
cowl fit after trimmingmaking epoxy-flox pad for Hartwell latchstbd ball fitting too high
cowl fittedMaking filter adaptor for MAP sensorstbd cowl hatch drilled for latch
cowl fitted with clecosMaking filter adaptor for MAP sensorstbd cowl hatch hinge clamped for drilling
cowl fitted with temporary screwsMaking filter adaptor for MAP sensorstbd cowl hatch marked for latch hole
cowl front hole templateMaking fuel tank adaptorsstbd door lock barrel centre marked
cowl hatch hinge offcutmaking hook on door lock hook plate stackstbd door lock barrel initial hole
cowl hatch outlinemaking internal-corner conduit clipsstbd door lock barrel trial fit with washer
cowl hatches cut outmaking new blanking plate to mount iPhonestbd door propped open
cowl hatches fettledMaking new top-hat layups between door framesstbd gas strut fitted
cowl hatches marked for hole flangemaking oil cooler bottom bafflesteel parts of rudder shaft seal
cowl overlap on fuselagemaking protective cover for fuel level senderstick-top switch mount
cowl positioning jigmaking pulley guard for sight gauge tubingstorage of painted tailplanes
cowl screw hole filledmaking replica of LG frame for fitting firewallStraightedge on fin
cowl spacer ringmaking sight tube clipstrobe power supply mounted
Cowl to duct sealmaking stick-top switch mount (1)Strobe PSU wiring
cowl trimming guide linemaking stick-top switch mount (2)studs bonded to underside of tunnel
cowl with propshaft holemaking stick-top switch mount (3)sub-panel instruments wired
Crank arm clamped to CS03 for drillingmaking stick-top switch mount (4)sub-panel legend overlay
crowbar etc mountedMaking support sleeves for wing conduitsupport for trim tabs
crowfoot spannersmaking tailwheel towing deviceT-handle for choke
CS04 clamped in positionmaking template for fuel filler coverTA50 antenna cable hole
CS04 shaped to fitmaking threading tool holderTailplane alignment
CS10 pivot markingsmaking throttle box custom washertailplane holders in trailer
CS14 alignmentmaking up a hose endTailplane outboard rib
Cupboards for glass and resinMaking wooden handle for brake leverTailplane pip pin recesses
Curing BID strips at rear of cockpit modulemanifold pressure restrictortailplane roots ready for placards
curing Flettner strip fillerMark lower rear access hole positionTailplane tips
Curing tent over inverted fuselageMark Mod 77 bracket positiontailwheel arm mount pad ground down
custom hex drill bitmarking cowl access holeTailwheel arm mount plywood stack
Cutout for tailwheel arm mountMarking holes for LG01 top tube drillingtailwheel cables with turnbuckles
Cutting away TE between aileron and flapMarking out for fuel gauge senderTailwheel mount painted
Cutting back FL18Smarking out for tailwheel tracks in trailerTank spacer layup
cutting balsa ringMarking plastic box for fuel filler coverTank support layups
cutting C05 water hosemarking shoot-bolt pushrods for millingtank vent assembly curing
cutting centre cowl hatch hinge recessmarking slot for flap actuator cross-tubetank vent pipe to filler
cutting cowl centre hatch cover for latchMartlesham Heath in 1944TE support for sanding
cutting cowl front holemasking inside of starboard door glazingTEE in C05 water hose
Cutting out fuselage rear bulkheadmasking outside of starboard door glazingTemporarily tensioning rudder cables - first method
Cutting plastic box for fuel filler coverMasking port Perspex insideTemporarily tensioning rudder cables - second method
cutting semi-circular hole in baffleMasking port Perspex outsideTemporary shelf for wiring panels
cutting starboard cowl hatch hinge recessMass-balance weights paintedtest alignment of rudder shaft seal
cutting template for balsa cowl extendermaster switch terminalstest fit of AN nut on FRFF
Cutting trim slotsmesh for cooling fantest fit of fuel line elbow on firewall
dipped firesleeve ends dryingMGL E-3 and BAT-1 powered upTest fit of NPT thread in end of FRFF
dipping firesleeve endsMGL sub-panel instrumentstest picture for cockpit camera location
Dispenser bottle nozzlesMGL TP-3 fittedtesting GoPro field of view
dolly hold-down nutplate locationsmilling CO detector mounttesting sight gauge backing patterns
dolly safety screw bentmilling door lock hook plate to thicknesstesting stainless steel firewall fit
door handle partsmilling shoot-bolt pushrodsThin patches on rudder root
Door handle temporary bushMilling the slot in the rudder cable guidesThin spots on rudder hinge vee
Door handle temporary bush fittedMinitool jigsaw blade clamp modificationthird SWR plot on NanoVNA
door handle trial assemblymod 73 pip-pin labelthrottle box with custom washers
door hinge gapModel aeroplanesthrottle lever handle
door hinge recesses maksedmodified compass brackettie-bar plywood brace bonding
door hinge screws ground back flushmodified compass bracketTN21 GPS source mounted
door hinges maskedmodified connector for temperature sensorTN72 GPS source wired
door latch fittingModified irontool for placing EURO07 roll pins
door lock hook plate assembly for marking lock holeModify rear bulkhead for Mod 77Tools
door lock hook plate stack for machiningmodifying compass bracketTop of containment bulkhead trimmed
door lock hook plate templatesModifying fuel tap covertoroid on USB supply wires
door lock hook plates and lock tangsmount for Airbox Aware 5Toroid on USB wiring
door lock hook plates completedmounting oil cooler in ductTorque tube support
door lock reinforcing platesmoving fuselage to rigging dollyTP10 drill setup
door mechanism assembledNACA duct flanges drilledTP10 drill setup
door mechanism DL09 spring compressedNACA duct recess scratchingTP12 - TP10 trial fit
door pushrod angle slotNACA duct recesses filledTP14 split pins
door pushrod tangsNanoVNA splash screenTraffic monitor dipoles fitted
door rebate impressionsNanoVNA SWR display of trimmed comm radio antennatrail assembly of cooling duct
doors fittedNeville Eyre's cowltrail fit of water radiator
doors hingedNew aft baffle fuel hose slot markedtrailer floor rot
Double marking of holes in cockpit modulenew fuel filler connectors installedtrailer pulley adrift
Double tube clip materialNew peel-ply roll mounttrailer pulley repair
Dowel roller for inside wing repairnew resin balance placardTrailer ramp gas springs
Drawing of fuel tank fittingsnew shoot bolt holetrailer spar clamp change
Drill CS17NTE-4 transformer in boxtrailer stuff moved out to get at wings
Drill TP10NTE4 audio transformer boxtrailer stuff out for access
drilling cowl for centre hatch hingenutplates for dolly screwstrailer winch rope fairlead fitting
drilling for centre cowl hatch hingeOAT sensor wire holetrailer winch rope fairlead on frame
drilling for starboard cowl hatch hingeOAT sensor wiredtrailer winch rope fairlead on spar support
Drilling pushrod ends using vee-blocksodyssey batterytrailer winch wire rope clamp
Drilling the torque tube hole in the seat faceoffering engine to fuselagetrailer winch wire rope route
duct side puzzleoil catch can anchor nutstrailer wing dolly restraints
duct sides versus templateoil catch can brackettrailer wiring clear of winch rope
duct-tape masking for aileron bellcrank pad bondingoil catch can bracket fittedtranslucent fuse cover assembled
Dummy pitot-static mastoil catch can fittedtransponder installation
Dummy TS05oil cooler bottom baffle fittedtransponder loom in conduit
Dynon D2 & Airbox Aware 5 mountedoil cooler hoses fittedtransponder loom lacing
Dynon GPS cable routingOil cooler seal OKtrial fit of all stainless steel firewall panels
electrical items on firewallOil cooler seal too tightTrial fit of aluminium panel to instrument module
electrical wiring on firewall itemsOil cooler to radiator baffle fittedtrial fit of assembled upper stainless steel firewall panels
Engine alignment checkoil hose at pump inlettrial fit of compass arm
engine mount bolt split pinsoil hose return routingtrial fit of cooling duct
Engine mount re-fittedoil hose routingtrial fit of engine to fuselage
engine on craneoil hose routing at tankTrial fit of instrument panel to firewall
engine removedoil hoses passing rear starboard baffleTrial fit of main & radio panels to instrument module
engine sump banjo rotated and lockedoil pipe routing testtrial fit of oil cooler
engine without shroudoil pressure and temperature wiringtrial fit of port baffle
Enlarged gate for traileroil return hose routetrial fit of rudder shaft seals
Enlarging aft baffle cable slotsoil sensor wires sleevedtrial fit of silencer
Enlarging aileron hinge screw holesoil tank bracket screwtrial fit of stainless steel firewall patch
epoxy-flox pad for Hartwell latch on centre hatchoil tank fittedtrial fit of stainless steel lower firewall panel
EURO29 bolt differencesoil vent hose against firewalltrial fit of starboard baffle
EURO29 bolts lock-wiredoil vent hose routingtrial fit of starboard door glazing
exhaust hole in cowlold connectors on fuel fillertrial fit of trimmed firewall panels
exhaust pipe nutsold connectors removed from fuel fillertrial fit of upper stainless steel firewall panel flange
Expansion hose bottomOne-cup resin balancetrial fit of upper stainless steel firewall panels
Expansion hose topOutriggerTrial hole for transponder head
eyeball mount position checkover-centre test bossestrial of cowl to duct fabric
eyeball vents bondedoverflow bottle mountedtrial of hose on overflow bottle
eyeball vents fixed to wooden mountsoverflow bottle straptrial of overflow hose route
eyeball vents in wooden mountsoverhead panel bracket layuptrial of seal on duct side
F18 filler neck BID strapsoverhead panel bracketstrial setting of wing incidence
F18 filler neck fittedoverhead panel fittedtrial setting of wing incidence 2
F18 foam spaceroverhead panel layuptrim & stall-warner fuse wiring
F18 foam spacer fittedoverhead panel wired and fittedTrim and anti-servo tab
F33 door latch cover trimmingP1 stick wiringtrim system working on radio panel
Failed bond on flap root extensionpainting flap hangerstrim tabs rubbed down
failed funnel flatteningpanel holes for warning lightstrimming balsa cowl spacer
failed rivet replacedpanel wiring support shelftrimming stainless steel sheet with power nibbler
faulty oil pressure indicationparting off stepped washerTRX-2000 wiring
ferrite on propeller wiresparts sprayed whiteTRX2000 working
ferrite toroid on RG58 antenna cableParts spread out on lawnTubing clip bond failure
ferrite toroids bonded to RG58 antenna cablePatch for aft baffle fuel hose slottunnel slot for tie-bar
fettle NACA ductpitot & static tubing through cockpit sideTurnbuckles fitted forward and rubbing on floor
Filing CS09APitot-static mast connexionturning down AN840-6D boss
Filing down CS07/CS08pitot-static systemturning down hex aluminium bar for FRFF
filing engine mount weld filletPitot-static tubing and wires in IMtyre clearance
filling tailplanePitot-static tubing connectorsUndercarriage warning switch ON
filling trim link slotplan for balsa cowl extenderunderside of starboard aileron with paint and filler sanded off
Filter for MAP sensor fittedPlastic bottlesuneven Redux coverage in port door manufacture
Filters for MAP sensor comparedPlastic box for fuel filler cover rough cutUnidentified objects in fuel tank
fin splash moulding taped in placePlastic box for fuel filler cover trimmed to final shapeUnsatisfactory Nicopress sleeve
fin tip flanges trimmedplastic conduit through baggage bayunsuitable oil catch can bracket
Fin wedged openplastic tub for flap cross-tube guideupper bump stop
final fit of cooling ductplenum chamberUSB outlet on main panel
Finger strainers and tank adaptorsplotting trim link rod pathUSB power outlet on instrument module
Finishing rudder port sidepoor sewing on battery strapvacuum port adaptors
Finishing rudder tipport aileron balance after sanding undersidevacuum pump pad cover
fire extinguisher mountedPort aileron bellcrank mountvacuum system
fire extinguisher re-fitport aileron link rod fittedvent and sight gauge tubing route out of seatback
firesleeve dip penetration testPort and starboard strobe cables to PSUvent hardware trial fitting
firesleeve dip penetration testport CHT wire in baffle slotventilation connexion port
firesleeve ends dippedport door gas strut fittedventilation connexion starboard
firesleeve on firewall feed-throughport door latch cover upper screwsventilation interior port
Firesleeve on fuel pump hoseport door lock access holeventilation layup port
firewall clearance with port rudderport door lock cover platesventilation layup starboard
firewall clearance with starboard rudderport door lock fittedvise for ATR833 connector wiring
firewall fuel elbowport door lock hook plate filed for clearanceVoid between rib and bottom skin
firewall panels trimmed to clear rudder systemport door lock spacer changeW35 gussets on tie-bar
firewall pass-through from M8 boltport door rebate abraded for Perspexwater hose routing
firewall pass-through made from jam funnelport door shoot-bolt pushrod marked for lockwater pipe routing test
firewall templatesPort flap aligned with aileronwater temperature sensor wiring
firewall wire bundle testport flap BID patchwater trap adaptors
first bracket for fuel filler coverPort flap clamped to templateWeekend Workshop
first cushion cover cut outport flap filledWeights for wing skin bonding
First cushion cover madeport flap slot repairWet sanding with guide coat
first plan of items on firewallport flap slot repair prepWheel re-fitted with lockwire
first successful wing rigport footwell conduit bondedwindscreen bonded
first SWR plot on NanoVNAPort footwell conduit trialwindscreen fully masked for bonding
first test of MGL FF-1Port inner door handle crank and knobwindscreen rebate abraded
first trim of cooling ductport outrigger fittedwindscreen trial fit
Fit trim servoport rudder crank and spring fittedwindscreen trimming
fitting anchor nuts single-handedport seat wiring protectionwindscreen with masking tape around edge
fitting baffle edge sealsport shoot-bolt stop installedWing conduit installation
fitting door latch covers with screwsport strobe cable fuselage exitWing fairing protector
fitting fuel filler coverPort tip flange misalignmentWing leveller servo mounted
Fitting fuel valve mounting plateport W18-W19 assemblywing leveller servo wire route
Fitting fuselage rear bulkheadport W18-W20 assemblyWing on table for pin fitting
fitting latch to cowl centre hatch coverport W21 assemblyWing pin fitting
Fitting Mod 70 rubbing stripsPort wing aileron bellcrankWing rear closeout spacer
fitting port door gas strutPort wing aileron closeout cutawayWing repair completed
fitting port door lock cover platePort wing on flap templateWing skin bonded
fitting port door lock cover platePort wing skin pre-bondingWing skin cut away for repair
Fitting port PerspexPort wing skin slotted to clear tip flange misalignmentWing slings
fitting pulley guard for sight gauge tubingPort wing tilted onto LEwing socket hardpoint layups 1
fitting RAM mount to blanking platePosition sternpost holeWing TE aileron closeout trimming
Fitting rubber to new aft baffle fuel hose slotPositioning CS09Wing tip support
fitting starboard NACA ductPotential control restrictionWings first pinned together
Fitting switches to sub-panelpotential hazard on sight gauge tubingwingtip to wingtip string test
fitting tailwheel tracks in trailerpotentiometer lockwingtip to wingtip string test 2
Fitting trailer floorpotentiometer shaft slotWire spacer for Perspex bonding
Fitting trim & stall-warner fuseholderspower distribution terminalswirebook
fitting vent hardware to F18Power outlet wire commonwires 101 and 104 made in welding cable
fixing brackets for fuel filler coverpre-wire master switchwires tidied by fuseblocks
FL15 paint removedPreparing for spar bush bondingwiring from busbar to fuseblocks
FL15 rubbing strip positionpreparing to fill tailplanewiring radio panel
FL15 rubbing stripspreparing to sand starboard aileronwiring support shelf in place
FL15 rubbing strips bondedprofiling tailplaneWitness marks on CS22 & CS23
FL18 hinge bracket alignment - first tryprofiling tailplaneWooden block for rudder hinge vee
FL18 hinge brackets on straight-edgeprofiling tailplaneXTW06 alignment
FL18s re-positionedprofiling tailplaneXTW06 alignment template
FL22 starboard alignmentprofiling tailplaneXTW15 magnetic retainer
Flapprofiling tailplane
Flap attachment bolt almost threadboundprofiling tailplane

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