Bonding on fuselage top moulding |
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14 pictures on this page - scroll down to see the rest
bonding on fuselage top moulding: 2014-08-23
Lumix DMC-FT1
The fuselage top and bottom mouldings out in the fresh air waiting to be joined together. Note the tarpaulins to protect the drive (permeable resin-bound gravel, since you ask!) from drips of Redux (or Araldite 420 as it is now called).
bonding on fuselage top moulding: 2014-08-23
Lumix DMC-FT1
The fuselage top and bottom mouldings ready for the start of the bonding procedure. The mixing cup on top of the conduit sticking up through the fin bulkhead is to stop folk poking their eyes into the conduit.
bonding on fuselage top moulding: 2014-08-23
Lumix DMC-FT1
Filing and sanding the fuselage top moulding to improve the fit.
bonding on fuselage top moulding: 2014-08-23
Lumix DMC-FT1
Lifting the fuselage top moulding for a trial fit. Note that the profile at the fin-fuselage junction has now been cut out to the final shape, leaving a very small isthmus, and a potential stress-riser at the resulting sharp internal corner. Hence my rather obvious careful handling at that point.
bonding on fuselage top moulding: 2014-08-23
Lumix DMC-FT1
Turning over the top moulding for a trial fit.
bonding on fuselage top moulding: 2014-08-23
Lumix DMC-FT1
Lowering the top moulding onto the bottom for a trial fit.
bonding on fuselage top moulding: 2014-08-23
Lumix DMC-FT1
Starting to apply the Redux on the various bonding areas.
bonding on fuselage top moulding: 2014-08-23
Lumix DMC-FT1
The Redux mixmaster!
bonding on fuselage top moulding: 2014-08-23
Lumix DMC-FT1
The fuselage top moulding with Redux applied to all bonding areas, being lifted by 3 people keen not to get too much Redux on their persons.
bonding on fuselage top moulding: 2014-08-23
Lumix DMC-FT1
Turning the Reduxed top moulding right-way up for bonding.
bonding on fuselage top moulding: 2014-08-23
Lumix DMC-FT1
Lowering the top moulding into place (1).
bonding on fuselage top moulding: 2014-08-23
Lumix DMC-FT1
Lowering the top moulding into place (2) - nearly there.
bonding on fuselage top moulding: 2014-08-23
Lumix DMC-FT1
The top moulding in place.
bonding on fuselage top moulding: 2014-08-23
Lumix DMC-FT1
Lots of clecos and skin pins inserted to keep the bonding surfaces in good contact during cure.
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